1. Definition and characteristics
Pre-painted color steel plate are metallurgical products made from galvanized/cold-rolled steel sheets, which undergo degreasing and phosphating pretreatment before being coated with organic coatings and baked. They are characterized by their lightweight (4.36kg/m²), high strength, corrosion resistance, and decorative properties. The surface can be customized with patterns such as wood grain or cloth texture.
2. Pre-painted color steel plate Production Process
Mainstream technology: 90% of the products adopt the roller coating process (two coats and two bakes), while the products use three coats and three bakes or four coats and four bakes.
Base plate type: cold-rolled base plate (for indoor use), hot-dip galvanized base plate (for construction), and hot-dip aluminum-zinc coated base plate (for weather resistance).
Coating system: Primer (epoxy/polyester resin, thickness 20-25μm) + Topcoat (PE/PVDF resin, thickness 8-10μm).
3. Application scenarios and selection suggestions
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Application scenarios |
Recommended model/material |
Key advantages |
Risk Warning |
|
Industrial plant |
YX51-380-760 type |
Wind pressure resistance level 12, construction period shortened by 30% |
Single layer board sound insulation difference (<40 decibels) |
|
Temporary buildings |
Single layer color steel plate (0.5mm) |
Low cost (11-12 yuan/㎡) |
Flammable core material fires spread quickly (Case: Tianjin 2023 construction site fire) |
|
Purification workshop |
rock wool sandwich panel |
A-level fire protection, capable of withstanding high temperatures up to 2000 ℃ |
聚苯乙烯芯材燃烧释放氰化Hydrogen gas |
4. Key points for safety and selection
1. Fireproof core material must be selected:
It is strictly prohibited to use: polystyrene, polyurethane foam and other combustible core materials (combustion rate 1.5-2mm/s).
Mandatory scenario: Class A rock wool core material must be used in densely populated areas.
2. Coating and environmental adaptation:
Coastal areas: preferred PVDF fluorocarbon coating (salt spray resistant);
Inland environment: Pre-painted color steel plate PE polyester coating (high cost-effectiveness).
3. Thickness selection:
Typhoon area: ≥ 0.8mm (high load); Conventional factory building: 0.5-0.7mm.
5. Main application scenarios
Pre-painted color steel plate are widely used in the following fields:
Industry and warehousing: such as building factories and warehouses, with short construction periods and high economic efficiency; Coastal areas such as Zhuhai are commonly used for temporary buildings (construction site offices, exhibition sheds).
Building structure: used for roofs and walls, providing waterproofing system; Composite color steel plate (core material made of polystyrene, rock wool or polyurethane) enhances thermal insulation performance.
Home appliances and transportation: such as home appliance casings and vehicle decorative components.
6. Pre-painted color steel plate Production process and core characteristics
Pre-painted color steel plate The production process mainly adopts the roller coating method (accounting for 90%), using a two coating and two drying process. The product uses a three coating and three drying or four coating and four drying process. The substrate types include cold-rolled substrates (indoor use), hot-dip galvanized substrates (building use), etc. The coating system consists of primer (epoxy/polyester resin) and topcoat (PE/PVDF resin), with a thickness of 20-25 μ m/8-10 μ m. The product must comply with the GB/T12754-2019 standard and be tested for adhesion, salt spray resistance, and other properties. Pre-painted color steel plateThe key advantages include:
Lightweight and High Strength: Strong ability to bear wind and snow loads, suitable for large-span buildings.
Durable Decoration: Good weather resistance, resistant to UV rays and acid rain erosion, with rich colors that can be customized.
Convenient construction: easy to process and install, shorten the construction period and reduce costs.
China Color steel plate manufacturer: Boxing Shuangshengda Steel specializes in Color steel sheet, galvanized steel plate,Colour steel plate etc.We have a full range of product specifications and types, low prices, and more than 20 years of experience, worthy of your trust